Welcome to Folio
 

Services

Overview

Folio's customers are offered the broadest range of bookbinding and print finishing services in the South-West.

Whether it's our ability to provide instant quotations, award-winning quality, or an unrivalled level of flexibility with no job too big, too small or too challenging for us to take on, Folio's involvement can help guarantee that any print finishing project progresses without hitch.

 

Folding & Miniature / Pharmaceutical Folding

We use:
• 2007 Stahl KH82 6KTL combination folding machine
• 2002 Stahl TD 78 6.4.2.Z all buckle with mobile knife unit. Max sheet size 780mm
• 2004 Stahl PD 78 6.4.2.Z all buckle with mobile knife unit. Max sheet size 780mm
• 2005 Stahl TD 56 6.4.2 all buckle. Max sheet size 560mm
• 2001 Stahl Ki55 6.KTL. Max sheet size 550mm
• Closed Gate Fold attachment for all machines
• Stahl Ram Bundler
• Herzog Heymann KL112 10/6 (16 plate) folding machine

Our service:
We undertake gate folds, maltese cross, multiple concertina and rolls. We are now able to offer miniature folding facilities with a dedicated machine and two dedicated staff.

Read about Folio's miniature folding arm at PrintWeek.com

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Saddle Stitching

We use:
• 2000 Muller Martini Prima S 6 feed stations plus cover score feeder (14000 c/p/h)
• 2005 Muller Martini Bravo Amrys 4 feed stations plus cover score feeder (12000 c/p/h)
• Loop stitching heads (up to 4 heads)
• Endorse folding capabilities (cross folding and multi parallels)
• Small size attachment kit to minimum size 95x75mm
• 4th and 5th knife for two up production

Our service:
We offer a 2 lines 2up facility, up to 4 loop stitching & endorse folding.

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Perfect / Burst / PUR binding & Thread sewing

We use:
• 2000 Muller Martini Acoro A5 binder
• 2000 12 station gatherer all fitted with ASAC (signature thickness) and ASIR (signature recognition)
• 2000 Muller Martini MeritS Three Knife trimmer with stacker
• 2005 Muller Martini PUR glue tank with premelter
• Muller Martini Ventura Sewing Machine 12,000 cycles per hour; Maximum size 510x320mm; Minimum size 120x80mm; Maximum signature thickness 4mm

Our service:
In-house, Folio provides Perfect Binding, Burst Binding, PUR Binding, Singer Sewn and Thread Sewn finishing solutions.

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Die Making

We use:
• Gerber profile 450
• Unica Bender
• KaseMake Plotting table

Our service:
With the acquisition of Avon Dies we offer full in-house die making facilities, with a high rule bending facility of up to 100mm

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B1 cutting & creasing with automatic stripping & Kiss Cutting

We use:
• Heidelberg 105 Varimatrix 1050mm maximum 7,500 sheets per hour
• Heidelberg SBD cylinder 640x900mm Max
• Heidelberg SBB cylinder 800x550mm
• Bobst 1260 1260x920mm
• Tosi Platen 1800x1500mm
• Rabolini Platen 1400x1000
• Crossland Platen 1000x760mm
• Polar 115E Flowline system with jogger and transomat
• Polar 115E Programmatic guillotine with pile lifts
• Seypa 132mm Guillotine with pile lifts.

Read the full story at Heidelburg's website
Read Andy Bird's views on the machine at printweek.com
Read about the purchase at printweek.com

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Automatic non-capacity pocket/wallet make-up

We use:
• Moll marathon pocket/wallet make-up machine
• 2x double sided tape applicators

Our service:
We offer non capacity pocket/wallet make up (up to 2x pockets) from credit card to oversize A4

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Remoist Gumming, Bangtail Envelopes & Latex / Spot glueing

We use:
• 2x Stahl flexomailers: 1x TD94 8,4 and 1x TD55 6,6
• 940mm wide capabilities for remoist gumming 1, 2 or3 up with Robatech glue guns

Our service:
• Production of one piece mailers
• Bangtail envelopes
• Remoist gumming
• Postcard glueing
• Peelable/latex glueing
• Stop start perforating, timed cutting
• Plough folding
• Spine glueing 8pp, 12pp and 16pp booklets
• Maltese cross folding
• Blow and plough unit enabling us to reopen a product, apply adhesive and reseal

Read about Folio's new flexomailers at PrintWeek.com

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Personalisation / Sequential numbering

We use Domino JetArray inkjet system for personalisation or sequential numbering.

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Mailsorting, Bagging & Tagging

Data Processing, in line bagging and tagging services, liaising with Royal Mail and on-line documentation facilities via E-pro

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Other Services

Guillotining
We offer a full in house guillotining service

Card Tipping
Card tipper unit to automatically place cards or cover mounts

Shrink Wrapping
AdPak automatic shrink wrapping line

Ram Bundling
Stahl ram bundler

Drilling
Hang 4 head paper drill

Lamination
Tauler Printlam CTI105 laminator for documents up to 1050mm wide.

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Hand finishing

There are areas of the finishing industry which remain within the individual remit of the qualified artisan. Whether that need be for first mock-ups, short run or specifically complex constructions, or the definitive qualities of the Limited Edition publishing production space, Folio has retained expertise and has an unparalleled reputation for its commitment to problem solving.

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